fuse blows intermittently
Posted to Technical Discussion Forum on 9/21/2020
26 Replies
Hi this is my first post, I read the forum etiquette tips
but please let me know if there is anything I should do
differently when posting.
I'm looking at a 2016 Subaru Crosstrek equipped with a CVT.
The backup camera wasn't working and I recently attained my
A6 ASE certification and wanted to try my hand at electrical
diag. Another technician suggested I just throw a camera at
it because in his experience its usually component failure.
I had a feeling this wouldn't fix the problem and it didn't.
I dug deeper into the service information and found that the
reverse lights send a reference signal to the
radio/touchscreen to display the backup camera when the gear
selector is in reverse. I had an assistant tell me whether
or not the backup lights work and they were not working. I
checked the fuse for the back up lights and it was blown
(this fuse also powers the inhibitor switch, as well as the
trailer connector (when equipped) and the auto head light
leveling system (when equipped)). This particular vehicle is
not equipped with a towing package or an auto headlight
leveling system. I thought it was possible the fuse was
blown from a random voltage spike created by shifting in or
out of reverse too fast (similar to accidently arcing the
plug for a cellphone charger with the cars cigarette lighter
and blowing the cigarette fuse) but again I had my doubts
that just replacing the fuse would fix the problem. The fuse
did not immediately short out, in fact the reverse lights
and backup camera worked fine for a day, and then the fuse
blew again the following day. Performed some diagnostics in
STIS (Subaru's factory service information) on the inhibitor
switch (essentially the neutral safety switch but on a CVT)
and had continuity at specific harness terminals in specific
gear ranges. Next I performed a continuity test involving
the neutral range, there is a "gray area" so to speak,
between neutral and reverse and between neutral and drive,
when the gear selector is fully engaged in neutral there is
supposed to be continuity, when the gear selector is in one
of the "gray areas", meaning rock the gear selector towards
reverse or drive 1.5 degrees but don't engage, there is
supposed to be no continuity or infinite resistance. I found
I had continuity in these "gray areas" and checked the
adjustment of the inhibitor switch. The inhibitor switch was
adjusted properly as per STIS, and the next step in the
trouble tree was to replace the inhibitor switch. After
doing this I thought maybe the fuse would stop
intermittently blowing and that the faulty inhibitor switch
had an internal short to ground and was the root cause.
Unfortunately this did not solve the problem, there is still
an intermittent short to ground somewhere in the circuit. If
it were a direct short to ground and the fuse blew all the
time, I know I could wire a low wattage headlight bulb in
place of the fuse and unplug connectors one at a time until
the bulb went out, which would help me narrow down the part
of the circuit with the short to ground. Being that this is
happening intermittently, I cant really perform this test.
I've only witnessed the fuse blow in reverse, that's not to
say its not possible for this fuse to blow in another gear
range, I just haven't personally seen it happen. When the
short is happening, it will do it for 1-3 hours, then it
will magically refuse to blow for another 6-8 hours (talk
about frustrating)
I'm posting this in the discussion forum with some
background on the problem rather than TechHelp because I
honestly don't expect a one sentence answer with an
immediate fix. I'm more or less curious whether anyone else
has had this exact problem and also curious what the general
strategy is for finding intermittent short to grounds. Based
on what I read in some online articles, there is no
diagnostic strategy for finding intermittent problems, the
only solutions are to throw parts at the car until the
problem goes away, or tell the customer to just "live with
it" until the circuit fails completely and becomes more
diagnosable. I also don't feel confident enough to offer
help in TechHelp before posting my own help question (I've
only been turning a wrench for 7 years, I consider myself a
professional but I'm on the low end of the experience
scale). Again, I'm looking more for a general discussion on
tracing intermittent shorts rather than a magic bullet
answer.
Nathaniel Cole Technician Carbone Subaru of Troy Troy, New York, USA
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