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Re: Broken exhaust stud tips, 5.4 Ford
Posted to Technical Tips Forum on 7/11/2018

I've done a load of them, between 40-60 manifold,...

Since cylinder head is aluminium, I dont care to put a washer any more, with my semi-auto welder I weld a tip directly on the broken stud (I clean it with a diegrinder) , I wait so it cool down then I weld... Login to read more.