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Prev Professional Automotive Repair Technical Discussions for July 16, 2012
International Automotive Technicians' Network (iATN) - Members Only
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Open Help Requests for All Makes and Models
Help Request Answers
1997 Acura Integra LS 1.8L no secondary ign VIN: JH4DB7652V
The vehicle has no secondary ignition, a new distributor was installed same result no start. The BLK/YEL wire to coil receive 12 volts when ign key is turned on. The fuse that is identified on the fuse box cover as ECG burns out when turning the key to on posi...
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1994 BMW 325i 2.5L convertible top VIN: WBABJ6321R
BMW guys, this 325i convertible came from another shop to have top motors synced. Top lid will pull down during sync, then nothing after that. Diagun scanner always shows 6.3% open from hall effect sensor, trunk lid switch always reads closed but motors wont t...
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2006 BMW 525xi 3.0L Accessories VIN: WBANF33546
vehicle came in with the customer complain is the radio get very statics & the idrive shuts off @ all the warning lights comes on, full scan the vehicle found a lots of Cans faults, clear the memory & I cant duplicate the issue, test drove the car , shut it of...
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2006 BMW X5 4.4i 4.4L trans VIN: 5UXFB53576
hello,I have this 4.4 X5 going into trans limp home with a boatload of codes in multiple control units so I will start there. DME 29DD poor road surface detection 2DEB power managment vehicle electrical system EGS 51AD NO message from DSC 4F7A signal from...
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2007 BMW 530i 3.0L Cooling Systems VIN: WBANE73597
hello bmw techs..working on the oil filter housing gasket and cooler gasket and noticed the system doesnt go into coolant bleed mode when stepping on the gas pedal koeo..tried quite a few times.. commanding waterpump on with scan tool works.. scanned heater cl...
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1987 Buick LeSabre Limited 3.8L ignition VIN: 1G4HR143XH
the buick came in running very rough with multiple misfires. My coworker started to replace the coil packs and didn't realize the key was on. he grounded out one of the ignition control module wires and blew the ignition/ pcm fuse. he replaced the fuse and icm...
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1996 Chevrolet Impala SS 5.7L Oil Pressure VIN: 1G1BL52PXT
We have replaced the seals above the oil filter housing 3 times in the last month and they continually leak again after a week or 2 and i mean a serious leak. Mitchell shows a pressure relief spring in the oil pump and the pressure atleast 6 psi at idle. The v...
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1999 Chevrolet Tahoe LS 5.7L No Start, MIL Lamp on VIN: 1GNEC13RXX
Customer brought in vehicle with check engine light on and said it would not start back up if turned off. It will start up right away if you spray a little B-12 in the throttle body and idle fine until you try and accelerate then it bogs down really bad. Check... Trouble codes: P0122 (TP or APP Sensor), P1122 (TP Circuit Intermit low voltage), P0101 (Mass Air Flow)
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2003 Chevrolet Silverado 1500 5.3L Compressor VIN: 1GCEK14TX3
Hello all Scratching my head on this one. car came in with a siezed a/c compressor. we replaced a/c compressor and tensioner cause it was locked up. Everthing was fine for 3 days and then the compressor melted and horn stopped working. replaced compressor agai...
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2006 Chevrolet Cobalt SS 2.4L No Start VIN: 1G1AM15B16
Cust complained was very hard to start. Started fine, scan engine light had a code for the intake cam solenoid. Was not acting up but replaced the solenoid and did ofl. Car ran fine. Cust brought back next day said still hard to start, can not duplicate any ha... Trouble codes: P0171 (Fuel system lean bank one)
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2008 Chevrolet Silverado 2500 HD LTZ 6.0L brakes, steering VIN: 1GCHK23K38
Ok guys, normally this wouldn't be a problem, I normally deal with MOPAR products more that gm. If you are still with the engine idleing and turn the wheel the brake pedal will drop and if you are rolling and turn the wheel it will stop the truck dead in its t...
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1997 Chrysler Sebring JX 2.5L egine VIN: 3C3EL45H7V
No spark and no codes. can any one help me with testing this distributor. it has crank singal and injector pluse
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2004 Dodge Ram 1500 ST 5.7L transmission VIN: 1D7HA16D04
customer complaint check engine light on will not shift into 1st or 4th.intermitent,I have not experenced the shift problem even with engine light on but assume it was in limp in mode. id. and checked all codes 46, p0714,p1684,p0700,p2299,p0113.after checking ...
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2004 Dodge Neon SXT 2.0L reverse gear VIN: 1B3ES56C64
car come in hard to get into revers,reverse cable bushing missing.dealer said dodge only serviced complete cable for over 200.00 dollars and 1-1/2 hours to replace so i made a bushing now it works going from 1 or2 but from 4 or 5 it don't go into reverse.Where...
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2005 Dodge Sprinter 2500 2.7L Hesitation, Surge, MIL Lamp on VIN: WD2PD64445
Hello and thanks for the help,what van does is on accell will lose power like loss of fuel pressure if throttle is let off some power will return has base fuel pressure at 55 psi and no air fuel rail pressure at 18000 psi no smoke out exhaust did have other sp... Trouble codes: 2020, 001 (Fuel rail pressure)
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2005 Dodge Magnum SXT 3.5L turn signals , dimmer and horn VIN: 2D4FV48V05
Ok i need some help i have no horn or turn signals or headlight dimmers, the head lights work just want dim they are stuck on low beam . I have power at all fuses and i can make the horn blow at relay. Aldata is not helping a lot, if it were just the turn sign...
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2007 Dodge Ram 1500 SLT 4.7L Pedal VIN: 1D7HA18N57
Hi everybody, this is my first attempt at asking for help so bare with me please. Ok so, the customer comes to me saying that he wants his brake pads replaced front and rear. Upon inspection I noted that the pads front and rear were practically new. I inform...
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1999 Ford Ranger XL 3.0L Stutter VIN: 1FTYR10VXX
Hello everyone, This customer came into the shop last week, while we were busy working on some other cars; but being that this was a first time customer I stopped what I was doing and decided to gather some information from the customer regarding his issue. ...
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2002 Ford Escape XLS 3.0L Hi idle VIN: 1FMYU02132
Hello every one I have a 02 Ford Escape that belongs to a friends daughter that when she stops and put's it into park the idle will raise up to 2k and more. The first time this happened to me I was also chasing a misfire, which turned out to be bad aftermarket...
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2004 Ford Expedition XLT 5.4L shifter VIN: 1FMPU16L04
customer states truck gets stuck in drive. can't get in reverse or park. we took both covers off steering coluum. we can't get problem to present it's self. the brake switch and solenoid in coluum are working fine at this time.i know there's no test data but i...
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2006 Ford Mustang GT 4.6L #4cylinder VIN: 1ZVHT85H76
Ford people. I have this Mustang missing on #4 and what sounds like a valve train noise. I replaced the lifters and rockers. Still have the noise and the miss. I have run it and can see oil pumping up. Not sure if I have a cam phaser issue or what. Any help wo...
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1993 GMC P3500 6.2L Turn Signal VIN: J8DC4B1K1P
Vehicle has no turn-signals or hazards when running or key in run position with engine off. Hazards work when key is turn to Acc postion. Wiring diagrams difficult to locate. Plugged in a new switch assembly, did not work. Anyone know off hand what my problem ...
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1997 GMC K2500 Sierra SL 6.5L Hesitation, MIL Lamp on VIN: 1GTGK29F7V
The light was on all the time. we replaced the cross over pipe and the waste gate vac control solenoid. the ses lamp was out for 4 days but now its back. There is a very small exaust leak but i dont think its big enuff to matter. The customer has gotten the ex... Trouble codes: P0236
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2004 GMC Sierra 2500 HD SLE 6.6L Oil VIN: 1GTHC24174
After replacing the injectors on drivers side for misfire started and ran great. Tech went on test drive with no problem. Looked under the truck and holy cow we have a massive oil leak (underside of truck completely covered).We have no leak while idling but if...
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2006 GMC Savana 2500 6.0L Calipers VIN: 1GTGG25U76
I have a reg customer in complaining of Violent side to side vibration on highway when brakes applied.Roadtest vehicle on highway and unable to duplicate.However truck has a brake pull to right and very little brake pulsation when hot.Graphed ABS data and unab...
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2004 Honda Accord EX 2.4L Blend Doors? VIN: 1HGCM56874
Good morning fellow techs. I have this Accord that we installed a low millage used engine several months ago. The customer returned it to us and said "ever since the engine was changed it only blows out the center vents." I test drove the car and actually all...
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2004 Honda Civic Hybrid 1.3L Mechanical VIN: JHMES95684
Hi People, I have a Honda Civic Hybrid with a code P1026, Valve Pause System Sticking ON. Have not worked on "this" vehicle before and was wondering if there is something I should know before jumping into it. It is also showing misfire codes for cylinders 1,2,...
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2006 Honda Accord EX 3.0L AC Clutch Relay VIN: 1HGCM665X6
I am trying to condemn the PCM on this Honda for no ground side control to the AC relay. I have just replaced the clutch because I supplied with B+ / ground and it would not actuate. Replaced and jumped relay, clutch works and AC cold. Scan data in the PCM is ...
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1995 Jaguar XJR 4.0L MIL Lamp on VIN: SAJPX1141S
Vehicle came to me from another shop for a transmission fail light on with the car going into limp home mode. I scanned the car (Jag IDS tool), found the listed faults above, but could not communicate to the TCM, checked powers, grounds, comm wires, etc all go... Trouble codes: P1401 (EGR circuit failure fault in ECM), P1409, P1775 (ECM trans light requested on fault in ECM)
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2007 Jeep Wrangler X 3.8L power windows
first of all i do have the vin #[...] when i started this it would skip that page and go straight to me not having a vin. if you raise all four windows at the same time while driving it will turn on the engine light just as the windows all stop, th...
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1996 Land Rover Range Rover SE 4.0L windows VIN: SALPV1246T
Please help with this one all you land rover tecs. I'm having trouble with the windows and mirrors, they don't work. I have 5.5 volts from the body module input voltage. I cant find any info on what it should be. The ground is good to switch panel, also the su...
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1999 Mazda Millenia S 2.3L Poor Idle Quality, Stall, Misfire VIN: JM1TA2224X
Dear Members, We have 99 Mazda Millenia S in our shop. It has [...]. One of his friends, who works at Mazda, replaced the timing belt not too long ago. The complaints were as followed: 1) idles too low and stalls out when slowing down 2) High fuel consumpti...
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1997 Mercury Grand Marquis LS 4.6L ac clutch VIN: 2MELM75W0V
hi folks. im 99 percent sure this car needs a eatc module. i have 12.8 v on purple wire from eatc module to cycling switch. but only if the switch is unplugged.im testing this with a volt meter. funny thing is if i use a test light . that same voltage will not...
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1986 Nissan D21 SE 3.0L Poor Idle Quality, Hesitation, Stall, Starts, no idle VIN: JN6HD15H2G
I am at my witts end with this truck. I appreciate any help you can give me. I must say that this truck is a real pile o crap! It looks like it has had very little maitenance and has been run hard and abused for many years. It has a ton of miles on it but it d...
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1996 Nissan Maxima GLE 3.0L MIL Lamp on VIN: JN1CA21D6T
Code 1400 returns after second trip. It is my understanding this is set by monitoring "signal" voltage on ground side of solenoid to ecm. These signals apppear to be correct at idle and higher rpm although slightly low at idle. Tried new solenoid as past posts... Trouble codes: P0325, P1400
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2002 Nissan Sentra SE-R 2.5L temp guage VIN: 3N1AB51D72
temp guage is reading high all the time ect signal reads normal. ran pinpoint test and checked for voltage at pin 43 of cluster. no voltage, next step was to check for continuity from ecm pin 32 to cluster pin 43. wire colors don't match at ecm. supposed to be...
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2004 Nissan 350Z Track 3.5L MIL Lamp on VIN: JN1AZ34D84
vehicle came to the shop with no power, scope the pedal sensor , found low voltage fron the sensor, replace the sensor ,now vehicle has the power, i also diagnose o2 sensor circuit found no problem. install a factory 02, code came back ,check all circuits thei... Trouble codes: B2204, U1000, P0507, P0037
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2002 Other Chrysler Chrysler 2.7L Cuts out, MIL Lamp on VIN: WD2YD34122
2002 Sprinter cargo van will go into limp mode every 5 to 10 miles. I can reset by turning off engine and restarting. It will go into limp mode again in 5 to 10 more miles. I cannot get my Snapon Solus to communicate on global obd. I also had another shop ...
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2006 Pontiac G6 GTP 3.9L Charging system VIN: 1G2ZM35126
GTP convertible came in with complaints of sometimes no-start and sometimes killing while driving. They had replaced the battery and the alternator and the problem continued. Their battey is a 75 DLG with cold crank amps at 700, and Mitchell recommended 75 7YR...
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2003 Saturn LW200 2.2L No Start VIN: 1G8JU84F23
I'm losing ign. volts from the pcm to the fuel pump relay. Replaced fuel pump about 4-months ago, because the customer stated that the engine would quit when it was low on fuel.Vehicle came back about 3-weeks ago for crank no-start. Test revealled no ignition ...
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2000 Toyota Solara SE 3.0L timing belt VIN: 2T1CF22P2Y
this is the third time this vehicle has been here for the same problem. It first came in with 90,000 kms on it for a noise in the engine. the noise was coming from a worn timing belt. we replaced the timing belt and tensioner. customer took vehicle and used it...
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2003 Toyota Tacoma Pre Runner 3.4L refueling VIN: 5TEGN92N03
hard refueling ,,,has new overfill valve,char cansiter not full of fuel why is tank not breathing ???
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2000 Volkswagen EuroVan MV 2.8L serpentine belt pulley VIN: WV2MH4706Y
Hello VW Techs This vehicle when it came to us, somebody had replaced the belt tensioner, but they did not do it right and damaged the belt tensioner,it had a chirping sound coming from the front engine area, we replaced the belt tensioner, serpentine belt, w...
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2002 Volkswagen EuroVan GLS 2.8L Variable cam shaft timing VIN: WV3AB47032
Hello Freinds and VW Techs I really need help on this one.I have bought the special plate for the cam timing and went to the other shop and found that the timing was off.After resetting it very carefully as per ALLDATA and Bentley, after a road test the engin...
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2005 Volkswagen Passat GLS 2.0L engine VIN: WVWAE63B05
ok diesel tecs here is what i got working on a 05 passat 2.0 turbo im the 2nd one to try to fix it the shop b4 me replaced the turbo because it blew in to pieces and said it was fixed came in 4 quarts over full on oil probably y the turbo blew but any way scan...
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2008 Volkswagen Jetta S 2.5L starter VIN: 3VWJZ71KX8
Here is a good one for a VW tech. Car quit while driving and would not crank over. Customer put car in park and it would not come out of park. Customer jumped battery didn't help. Had it towed in. I tested battery and fuses first. Confirmed the following thing...
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1997 Volvo 960 2.9L Limp Mode VIN: YV1KS9603V
We replaced the a/c compressor and freon pressure switches. Now the electronic switches for sport etc flash and the arrow on the dash flashes and the mil is on. No codes with generic scanner
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Fixes & Summaries for All Makes and Models
Fix/Summary Answers
1986 Alfa Romeo Spider Graduate 2.0L powertrain VIN: ZARBA5410G
Thanks to everyone for all the help, especially Alan and Jeff for emailing me the diagrams. ( and Jeff for the conversation ). Once I had the diagrams it was easy to see that the B+ to the injectors come from the main relay, ( it also feeds the ECU B+ ). So wh...
8
1989 BMW 750iL 5.0L Power steering VIN: WBAGC8310K
Thanks very much everybody on this topic...I could not find anything on the lid to show exactly what we needed...The glove book showed ATF [Not likey] Mitchell showed something else similar but i cant remember what it was but it wasent right...We have decided ...
16
2003 BMW 325Ci 2.5L converter lockup VIN: WBABN73443
Thanks for the replies. I am fairly sure that the gearbox must come out. The customer will not make his decision before this request must be closed, so I am closing it out. Thanks again, Steve
5
2006 BMW 750i 4.8L Mechanical VIN: WBAHL83536
Thank you to all that replied. We learned a whole lot more about these vehicles. They are known for smoking issues out the tail pipe and internal engine problems. We did test the PCV system on this car and found no issues. We let the customer know that the eng...
12
2008 BMW 328xi 3.0L left rear sensor VIN: WBAVC735Y8
Sorry for the delay but it took a while to get this guy back in the shop. Due to the few responsies and the lack of clarity it is my guess this is a very grey subject. Turns out initially most people I spoke with said yes it needs to be programed. Then I remem...
2
2006 Buick Lucerne CX 3.8L Steering VIN: 1G4HP572X6
Thanks To All You Guys that replyed.FIRST the rack boot was just moist so i sucked p/s resevoir dry and refilled with lucas.i got the car back july 3rd.i seperated ball joints and tierods from knuckles turned them to elimenate tight or flat spots in those.and ...
18
2003 Cadillac CTS 3.2L ignition, shifter VIN: 1G6DM57N13
Thank you guys very much, ECM was the source of my issues. The reason I did not jump stright to it was becuase it had been replaced before. But after talking to my customer, he told me the battery died and was replaced. So I think that weaked the ECM and when ...
6
1978 Chevrolet Corvette 5.7L wipers
thanks to all that helped with our problem, the wire in question was a ground, checked for voltage found none so tried grounding and wipers worked. installed a eyelit with a 3/8 hole and bolted to the bellhousing.
13
1992 Chevrolet C2500 Cheyenne 6.5L No Start VIN: 1GCGC24F5N
Sorry I can not give you a final fix on this one but I think I know the the next step to be taken. With over 200K on the injection pump it seems pretty clear that the pump will need to be rebuilt and have the needed updates incorporated into it. Customer does ...
22
1996 Chevrolet C1500 Cheyenne 5.0L driveshaft VIN: 2GCEC19MXT
had shaft rebalenced aok now thanks every one for the help
18
1999 Chevrolet K1500 LS 5.7L No Start VIN: 1GNFK16R9X
Thanks for everyones help.I left the truck as stated in my update.I didn't install the OEM flex plate because the owner was happy with the way it sounded.The kick back problem went away after installing A/C Delco cap and rotor.(I will never use after market ag...
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2003 Chrysler Sebring LXi 2.7L Cluster Lights VIN: 1C3EL56T73
FIXED... Ordered used cluster. It finally got here. It did not have the electrolumnis lighting but it still worked. Circuit board or component had a short feeding power to lights ...
4
1997 Dodge Ram 2500 8.0L Excessive Emissions, MIL Lamp on VIN: 1B6KF26W6V
Well everyone on right track with O2 sensor issues, after hours of frustration said hell with it and replaced all sensors with OE. Vehicle no longer check engine light, ran monitors right away and vehicle passed emissions. Thank you all Trouble codes: P0152 (O2 voltage high b2s1).
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2000 Ford F-350 Super Duty Lariat 7.3L coolant tank VIN: 1FTSW31FXY
We found 4 cracked cups. Almost gave up on this repair, since we could not find the right tools for removing the cups in the vehicle. Kevin called to offer removing and replacing the cups for a reasonable sum. Did the work on saturday. We drained the block, us...
10
2007 Ford Explorer XLT 4.0L Mechanical VIN: 1FMEU63E77
It's done. I never did get the lines out of the radiator. Makes me wonder what we'll do when radiators start leaking on theses models... I unscrewed the lines at the transmission to get my flush done. Thanks everyone for the good advice, except for my first re...
13
2010 Ford Fusion Hybrid 2.5L throttle control VIN: 3FADP0L33A
At this time we recommended a reflash by the dealer,we have not yet heard back from the customer.
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2005 GMC Envoy SLE 4.2L Brake pedal VIN: 1GKDT13S45
Thanks to all. Just took alot of extra brake bleeding to get all the air out of the system.
9
2004 Honda Civic DX 1.7L four gear burnt up VIN: 2HGES16494
trans sop got 2nd trans rebuilt it and it fix and gone. trans shop gave no imfromation. i belive it was interal problem. thanks for the help
6
2005 Honda Pilot EX 3.5L power steering VIN: 2HKYF18585
This vehicle is not fixed. When I gave the vehicle back to the customer I was informed that the power steering pump had been replaced before by Honda and that the problem has been in this vehicle since it was 3 months old. I feel like I was thrown under the bu...
6
2002 Hyundai Accent GS 1.5L Shift Interlock VIN: KMHCG35G22
Hi all I located the shit lock control module (behind glove box) and realized it wasn't an 800 dollar unit. We phoned Hyundai and they re looked it up to determine it is only a 120 dollar module ( they were originally mistaken). Checked All power and grounds p...
6
2011 Hyundai Equus 4.6L Ride control VIN: KMHGH4JF1B
Found out it was a software glitch with the GDS scan tool- Hyundai had to update the GDS to resolve the issue. The leak was easily found with soapy water by the way and once the updated software was used the level sensors calibrated right away. The TSB for th...
1
2000 Isuzu N NPR-HD 4.8L Poor Fuel Economy, diminished power VIN: JALB4B147Y
Thank you fellow members for all of the responses. I don't have any definitive cures for my issues. The general feeling is that the truck does not get driven like it was designed. These trucks need to be run and this truck sits most of the time. It gets to...
8
1992 Jaguar Vanden Plas 4.0L No Start VIN: SAJKY1748N
Hey guys went round and round with my boss about what was needed. He wanted a crank sensor and I wanted plugs wires and cap/rotor. We received the wrong crank sensor so I was able to do wires, cap, rotor, plugs, and coil. It cranked right up and ran smooth. I ...
9
2002 Jaguar X-Type 3.0L Mechanical VIN: SAJEA53C32
would like to thank all members for replies looks like best way is to remove engine cust decided on used engine getting ready to install
6
2002 Jeep Wrangler SE 2.5L No Start VIN: 1J4FA29P52
AFTER SEVERAL MORE CHECKS ON POWERS AND GROUNDS AT THE ECM WE DECIDED TO INSTALL AREMANUFACTURE ECM AND ALL IS WELL THANKS TO ALL
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2008 Jeep Wrangler X 3.8L Low power, backfires VIN: 1J4FZ24168
Vehicle still isn't fixed. Still need to do further testing. Thanks for your help.
5
2007 Kia Spectra SX 2.0L shifting VIN: KNAFE121X7
Customer pick car up and will not be able to return till Sept when she returns to school, I did not get a chance to do any futher testing on the car, O well will see what happens in Sept. Thanks for the four replies I am sure that they will lead me in the righ...
4
2002 Land Rover Freelander S 2.5L brakes? VIN: SALNM22262
well, I guess this one is a new one, certainly is for me, having ABS activation, only in reverse, WITHOUT touching the brake pedal.. gonna have to convince the shops owner, since its his usual take home vehicle, to break down and pay a landgrenade dealer to di...
4
2005 Land Rover LR3 SE 4.0L Accessories VIN: SALAE24445
Sorry it took so long to close this issue, I had to wait for The Junction Box To Come,it was a special order part & coded to the vin,,,istall & program the new one, everything works within the spec. thanks to you guys too for the help
5
2006 Land Rover LR3 SE 4.4L MIL Lamp on VIN: SALAD25436
Thanks all of you who came in my aid, as you know I replaced the throtle body and was trying to figure out more abou these codes before sending it to the dealer for throtle adaptation (because of the lack of info and rigth equipment) I did not make much progr... Trouble codes: P0121, P0102, P2105, U2023.
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2007 Land Rover LR3 SE 4.4L charge indicator VIN: SALAE25447
Thanks for the quick response. Many of you hit the nail on the head. The new OE land rover alternator turned out the charge light. measured voltage at 13.98v. good idea not to use aftermarket parts on late model Rovers.
7
2005 Lincoln Navigator 5.4L Abs Tcs VIN: 5LMFU28505
I didn't receive any responses on this request but it WAS submitted on Friday so I would imagine everyone was busy wrestling their own head cases. We gave up on using the Maxidas for the relearn and sent it to the dealer. In the end, once again, OEM level tool...
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2007 Mercedes-Benz CLK350 3.5L MIL Lamp on VIN: WDBTK56G07
After running about every test convievable and compiling all the information we could, we decided to replace both cam gears/actuators for the passenger bank. The parts are now on order from MB and we are crossing our fingers that the job goes smoothly and the... Trouble codes: P0016, P0017.
3
2000 Nissan Sentra GXE 1.8L air output VIN: 3N1CB51DXY
Hey Guys this one is fixed! I would like to thank everybody on the replies and confirm it was a low charge. Ive never seen this before and was puzzled why one side would be warm and the other ice cold. But now I know and wont forget it!! thanks everybody
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1957 Oldsmobile Golden Rocket 88 6.1L Mechanical VIN: 577M401620
Thanks for all your replies. We increased the squiters and pumps from 30 to 50 which helped. And he will have to learn to downshift and put his foot in it above 1500 RPM. We know it is overcarberated, but the customer wants to keep this setup on the car. The c...
27
2000 Toyota Camry CE 2.2L MIL Lamp on VIN: JT2BG22K5Y
Thank James from Michigan, I replace VSV under the intake with OEM part. Clear the code again, drove and got the EGR monitor to run... My guess would be the aftermarket VSV would fail to open sometime, and fail to close sometime. That's maybe why I am have ... Trouble codes: P0401 (Insufficient EGR Flow), P0402 (EGR Flow Excessive).
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1994 Volkswagen Passat GLX 2.8L Stall, MIL Lamp on VIN: WVWJF4317R
We were unable to duplicate the complaint. But we did find that the air filter was not sealing good and let some cedar needles into the MAF sensor. I pulled the screen and cleaned them out , has been fine so far. Trouble codes: 00537 (Oxygen Sensor Control Control limit not reached), 00785 (sec air Inj system open/short to ground).
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