Mind chum#12, The kiss of death shuttle
Posted to Open Discussion Forum on 3/18/2017
20 Replies
Well hello to all,I have a slightly different bent on a
story that i started doing research on,and as usual i often
get my self sent off in a completely different direction,so
be it. I think that you will find this story as interesting
in its subject matter as i did.
Work in the textile mills of the late 1880's, to the
beginning of the 20th century was not for the feint of
heart. It was often work performed under very harsh
conditions.Stifling heat in summer,freezing cold in winter.
And the ever present dust from the fibers which were inhaled
and created breathing difficulties for many.
Add to this dangerous machinery, with very little protection
from rapidly moving parts.Hence personal injury was a
commonplace affair. Long hours of work set by the seasons
rays of sunshine,made for long work days Not until the
earliest of the twentieth century,with labor strikes
enacted,to help improve the conditions do things start to
get better. Heat in the winter.The advent of electric
lighting,to aid in visibility.
Yet it was still grueling, and working six days a week was
not uncommon.The pays for that time were not much more than
2.50 to 5.00 per week. If you were lucky enough to be an
overseer then you might be as high as Ten dollars per week.
That was a lot of money back then.
One of the items of interest that i discovered was known as
the "Kiss of death shuttle".Disease and sickness was still
one of those things that were not very well understood. Not
until a few very smart and clever men, took the initiative
and started discovering common causes as to why people got
gravely ill. This was the beginning of what we now call
micro biology. Unfortunately many never recovered from their
sickness,and premature deaths were rather commonplace.
One of those illnesses was known as "Consumption" now it is
known as Tuberculosis or TB for short. Mill workers were
getting sick with consumption in very large numbers. And the
hunt was on to find out what was causing it. Something as
innocent as changing the threads in the loom shuttles was
finally found out.
Looms at that time were often only able to weave only the
most simple of patterns.When it came time to reload the
thread bobbins in the shuttles,it was not uncommon for the
workers to simply take the end of the thread and using their
mouth,suck the thread through the shuttles. It was found
that this practice was the culprit in spreading this often
fatal disease from worker to worker.
Enter James Northrop who was the inventor of the suck proof
self loading shuttle. Invented in the year 1912, and a
patent granted in July of 1915,it was gradually put into
production. As the word of what was causing Tuberculosis to
be spread to mill workers got out,The state of Massachusetts
drafted laws to prevent any more workers from using their
mouth or lips to thread shuttles.Tools were developed to
help aid in threading the shuttles from the bobbins. But old
habits die hard and these tools were oft not used.This was
the reason for the above mentioned law.
For those that are not familiar i shall try my best to
describe a shuttle. Made of wood, most from maple.The
Shuttles were boat shaped approximately a foot in length,and
two inches square.With metal caps shaped to a point on
either end,they were hollowed out in the middle which is
where the bobbin resided.The bobbin was about ten inches in
length.and 3/4 on an inch in diameter.This was wound with
the thread used to weave the cloth,and inserted into the
center of the shuttle.Early looms the shuttle would have
speeds of 60 MPH and would be driven back and forth at
around 125 strokes per minute,or SPM
New looms the speeds are mind blowing and the shuttle is a
blur with speeds approaching 800 SPM All modern looms are
now computer controlled and basically once the tedious job
of hand threading a loom is done it is simply hit the start
button and go.
The shuttle was run horizontally between the warp and the
weft. These were threads run on the loom from the rear to
the front of the looms frame and moved mechanically in a
vertical fashion alternately as the shuttle moved between
these rows of thread.in and out ,up and down,simple patterns
were woven into the fabrics, with the aid of a Jacquard
attachment more complicated patterns could be made.This
could be the basis for another story all by itself,as it was
one of the earliest know mechanical computers.
From the Mass. state archives, this is word for word the act
that passed into enforceable law,from the year 1911
Commonwealth of Massachusetts acts of 1911,chapter 281 An
act to prevent the use of suction shuttles in factories
Section 1. It shall be unlawful for any proprietor of a
factory or any officer or agent or other person to require
or permit the use of suction shuttles,or any form of shuttle
in the use of which any part of the shuttle or any thread is
put in the mouth or touched by the lips of the operator. It
shall be the duty of the state board of labor and industries
to enforce the provisions of this act.
Section 2. Violations of this act shall be punished by a
fine of not less than fifty dollars for each offense.
Consider that fifty dollars in the year 1911 was a lot of
money, change came very quickly to the textile industry. The
inventiveness of a few very clever individuals made new loom
designs a necessity Enter James Northrop, he immigrated to
the U.S.A. in the year 1877 from Keighly ,Yorkshire in
England. Born May 8 1856 ,James had a knack for machinery
and was a skilled mechanic.
He arrived in Boston at the tender age of 25 years,and
decides to try his hand at being a chicken farmer. He finds
that chickens and he, are a rather disagreeable
combination.He later moves to Woonsocket Rhode Island and
begins to work in the textile mills. His reputation grows as
a gent that can find solutions to problems the machines
develop.
He finds work for the Draper family in the small farming
community of Hopedale ,Mass. this town was once a part of
Milford ,Mass. When the Draper family began the building of
the factory and surrounding community,Hopedale is
incorporated as its own township . The Draper Corporation
begins to develop a fully automated loom.Northrop's new loom
is put into a trial run in October of 1889. The Northrop
loom is soon to be known as one of the most popular looms
ever made. He works on the bobbin self loading battery and
also begins work on the self loading shuttle. As the bobbins
need to get loaded into the shuttle, the timing needs to be
quite exacting. A lot of trial and error work is required to
get it just right.
In 1894 his Northrop automatic loom is perfected and will be
made continuously for many years, well into the late 1930's
The next loom variant is the Draper X series which had a
production run from the early 40's up until the
1970's.Draper corporation was eventually acquired by
Rockwell international. With the development of the Northrop
loom it allowed the mills loom operators to over see upwards
of 100 looms.A lot for one person,generally forty to fifty
was a much more manageable number. The first order for the
Northrop automatic looms are to a cotton mill in Burlington,
Vermont , for a total of 794 looms. This puts the Draper
Corporation into the pages of history for many years,and
tens of thousands of looms are produced.Weaving hundreds of
thousands of miles of cloth. With the decline of textile
manufacturing in the United States and the closures of the
textile mills.The machinery installed in the mills went to
scrap.Only a handful of these very innovative looms are left
today.
Doing my research for this story led me to the "Little Red
Shop Museum" which is the official Draper Corp. museum
located in Hopedale,Mass. I spent a considerable amount of
time going through many links, just fascinated by the town.
Again i can not help but to comment on the varied styles of
buildings and homes. For so many to still be standing to
this day says a little something about the build quality,and
also something about the layout of the community itself.
The Hopedale town hall,the library, and community building,
fire stations,boarding houses for the single workers. As
well as the more than ample houses for the workers that had
families.All were planned to be functional as well as very
aesthetically pleasing to look at.
James Northrop was just one of many men that helped the
Draper Corporations road to success. Mr. Northrop retired at
the young age of 42 and bought a fruit farm in Santa Ana,
California.He lived out the rest of his days a gentleman
farmer and also loved to go fishing.He died in December of
1940. His numerous achievements included over 100
patents,and his genius helped to make the art of weaving
cloth, a simpler process.
This all from trying to eradicate Tuberculosis.It still
amazes me how the halls of history have these stories hidden
from view,with just a little corner sticking out for the
curious to come along and grab hold of.I hope that you all
enjoy my curiosity. So until next time,there are many, many
more stories to follow. Thanks for reading, Bruce.
Bruce Caron
Educator/Instructor/Technician
Robison Service Company
Springfield, Massachusetts, USA